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What Temp Does Aluminum Melt? Melting Point & Alloy Guide

Views: 0     Author: Rachel Wynn     Publish Time: 2025-06-19      Origin: Site

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Aluminum is one of the most widely used non-ferrous metals across industries ranging from aerospace and automotive to packaging and construction. Its thermal characteristics—especially its melting temperature—are critical in processes like casting, welding, and extrusion. Understanding what temp aluminum melts at is essential for engineers, manufacturers, and procurement professionals dealing with high-temperature applications or material selection.

What Temperature Does Pure Aluminum Melt?

Pure aluminum melts at a precise temperature of 660.3°C (1220.5°F). This relatively low melting point makes aluminum ideal for manufacturing processes that require energy efficiency and precise thermal control, such as die casting, rolling, and thermal forming.

How Aluminum Alloys Affect Melting Point

While pure aluminum has a well-defined melting point, most industrial applications use aluminum alloys, which contain varying percentages of elements like copper, magnesium, silicon, zinc, or manganese. These additives change the melting behavior of aluminum, often resulting in a melting range rather than a single temperature.

Alloy Series Common Elements Melting Range (°C) Melting Range (°F)
1xxx (Pure Aluminum) 99%+ Aluminum 645–658°C 1193–1216°F
2xxx Copper 510–638°C 950–1180°F
5xxx Magnesium 570–640°C 1058–1184°F
6xxx Magnesium & Silicon 555–650°C 1031–1202°F
7xxx Zinc 475–635°C 887–1175°F

What Temperature Does Aluminum Melt: Welding Metal Tips 2024

Why Melting Point Matters in Industrial Applications

The melting temperature of aluminum affects not just how it's processed but also where it can be applied. Key industrial considerations include:

  • Welding and Brazing: Avoiding deformation or overheating during joining processes.

  • Casting and Extrusion: Ensuring proper fluidity and mold fill characteristics.

  • Thermal Management: Applications in electronics and heat exchangers benefit from predictable thermal behavior.

  • Structural Integrity: High-heat environments require careful alloy selection to prevent softening or failure.

Common Aluminum Grades and Their Melting Ranges

Grade Alloy Series Melting Range (°C) Applications
6061 6xxx 582–652°C Structural components, piping, marine parts
7075 7xxx 475–635°C Aerospace, sports equipment, tooling
2024 2xxx 500–638°C Aircraft structures, transportation

Aluminum Melting Point - The Ultimate Guide For Optimal Castings

Aluminum vs. Other Metals: Melting Point Comparison

Compared to other common engineering metals, aluminum has a relatively low melting point, which offers advantages in processing but may limit its use in extreme-temperature environments.

Metal Melting Point (°C) Melting Point (°F)
Aluminum 660°C 1220°F
Steel (Carbon) 1425–1540°C 2600–2800°F
Copper 1085°C 1985°F
Zinc 419.5°C 787°F

FAQ

What temp does aluminum melt at?

Pure aluminum melts at 660.3°C (1220.5°F). Alloys may melt at lower or higher temperatures depending on their composition.

Do aluminum alloys melt at the same temperature?

No. Aluminum alloys melt over a range of temperatures, typically between 475°C and 660°C, depending on the alloying elements.

Why is aluminum’s melting point important in industry?

It determines how the material can be cast, welded, extruded, or used in high-temperature environments. The lower melting point also affects thermal management applications.

Can aluminum be used in high-heat environments?

While aluminum has excellent heat conductivity, it may soften or lose strength at elevated temperatures. Choosing the right alloy is essential for thermal performance and safety.

Where can I source high-quality aluminum materials?

We supply industrial-grade aluminum sheets, bars, and alloys for export worldwide. Contact us today for pricing, datasheets, and bulk orders tailored to your project.

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