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Nickel Alloy Steel Flange Incoloy 800HT

Nickel Alloy Steel Flange Incoloy 800HT is a high-performance alloy designed for superior strength and resistance to oxidation and carburization in high-temperature environments. Composed primarily of nickel, chromium, and iron, Incoloy 800HT is specifically engineered to withstand temperatures up to 1100°C (2012°F) while maintaining excellent mechanical properties. This alloy is widely used in heat exchangers, furnaces, and chemical processing equipment where both high temperature and corrosion resistance are critical. Our Incoloy 800HT flanges offer exceptional durability, ensuring long-term reliability in the most demanding industrial applications. They are manufactured according to ASTM standards, guaranteeing superior quality and performance in extreme conditions.
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Nickel Alloy Steel Flange Incoloy 800HT is a high-performance, nickel-chromium-iron alloy designed for superior strength, oxidation resistance, and excellent performance in high-temperature environments. Incoloy 800HT flanges are specifically formulated to withstand extreme service conditions, offering unparalleled resistance to oxidation, carburization, and scaling in temperatures up to 1100°C (2012°F). This makes Incoloy 800HT an ideal choice for industries such as chemical processing, petrochemical, heat treatment, and power generation, where both high temperatures and aggressive chemicals are encountered.

Incoloy 800HT is engineered to maintain its mechanical integrity and resistance to corrosion even in the most demanding environments. The alloy’s high chromium content enhances its oxidation resistance, while its nickel content ensures it performs reliably under thermal cycling and high-pressure conditions. Additionally, the alloy’s excellent weldability and formability make it easy to incorporate into complex piping systems and industrial equipment.

Product Overview

Incoloy 800HT flanges are manufactured to the highest standards, including ASTM B564 and ASME SB564, ensuring superior quality and performance. This alloy offers exceptional creep and rupture strength, making it the preferred choice for high-temperature, high-pressure applications. The alloy's ability to resist oxidation and carburization is critical in industries where temperatures fluctuate dramatically, and corrosion resistance is essential.

Incoloy 800HT is widely used in the chemical processing, power generation, and petrochemical industries, where it provides long-term reliability in environments subjected to steam, gases, acids, and other corrosive media. Its excellent performance in applications involving both thermal stress and aggressive chemicals makes it an indispensable material for ensuring the efficiency and safety of industrial processes.

Key Features and Advantages:

  • High-Temperature Resistance: Incoloy 800HT can maintain its mechanical strength and integrity in temperatures up to 1100°C (2012°F), making it suitable for high-temperature processes in industries like power generation and chemical refining.

  • Outstanding Corrosion Resistance: The alloy's high chromium content offers excellent resistance to oxidation, carburization, and scaling, even in the presence of sulfur-bearing gases and reactive chemicals.

  • Superior Mechanical Properties: Retains high tensile strength, creep resistance, and rupture strength at elevated temperatures, ensuring long-term durability and stability in critical applications.

  • Excellent Weldability and Fabricability: Incoloy 800HT is easily welded, fabricated, and machined, making it a versatile choice for complex industrial applications and custom projects.

  • Resistance to Thermal Cycling: The alloy can withstand thermal cycling without significant degradation, providing stability in environments with fluctuating temperatures.

Chemical Composition (%)

ElementContent
Nickel (Ni)30.0 – 35.0
Chromium (Cr)19.0 – 23.0
Iron (Fe)Balance
Manganese (Mn)≤ 1.0
Silicon (Si)≤ 1.0
Carbon (C)≤ 0.10
Aluminum (Al)0.15 – 0.60

Mechanical Properties (Typical)

PropertyValue
Tensile Strength≥ 550 MPa (80 ksi)
Yield Strength (0.2% Offset)≥ 275 MPa (40 ksi)
Elongation≥ 30%
Hardness≤ 95 HRB
Creep StrengthExcellent at high temps

Applications

Incoloy 800HT flanges are essential in industries that require high resistance to oxidation, carburization, and thermal degradation. Their key applications include:

  • Chemical Processing: Ideal for use in heat exchangers, reactors, and piping systems that handle corrosive chemicals such as sulfuric acid, hydrogen sulfide, and other industrial gases.

  • Power Generation: Incoloy 800HT is used in components like gas turbines, heat exchangers, and combustion chambers that experience high temperature and pressure conditions.

  • Petrochemical Industry: Flanges are used in cracking units, reforming units, and other refinery equipment, where exposure to heat and corrosive materials is inevitable.

  • Furnaces and Heat Treatment: Incoloy 800HT flanges are highly effective in furnace components, including burners and radiant tubes, where high heat is coupled with corrosive gases.

  • Marine Engineering: Components exposed to both high temperatures and harsh marine environments, ensuring long service life in coastal applications.

Why Choose Our Incoloy 800HT Flanges?

  • Superior Quality Control: All Incoloy 800HT flanges undergo stringent quality checks, including chemical composition analysis, mechanical property testing, and surface quality evaluation.

  • International Standards Compliance: Manufactured in accordance with ASTM B564, ASME SB564, and ISO standards, ensuring compliance with global industrial requirements.

  • Custom Manufacturing: We provide custom-sized flanges tailored to specific project requirements, including flanges with different pressure classes, thicknesses, and machining finishes.

  • Global Supply Chain: With an extensive logistics network, we ensure the timely delivery of Incoloy 800HT flanges worldwide, minimizing lead time and ensuring project efficiency.

  • Competitive Pricing: Offering high-quality flanges at competitive market rates, providing cost-effective solutions without compromising on performance or reliability.

Additional Services:

  • Customization: Tailored sizes and configurations available to meet specific project requirements.

  • Cut-to-Length Options: Available for both standard and custom flange sizes.

  • Technical Support: Our expert team is available to provide technical advice and guidance, helping you select the right materials for your applications.

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