A 1/4 metal plate, with its 0.25-inch thickness, strikes a perfect balance between strength, durability, and workability. This makes it one of the most widely used metal thicknesses in heavy industry, fabrication, and construction. Whether you're designing a structural component, repairing a trailer frame, or building a custom fixture, a 1/4-inch metal plate is often the go-to solution.In this blog post, we’ll walk you through everything you need to know about 1/4 inch metal plates — from available materials, weight charts, machining tips, and applications, to buying recommendations and frequently asked questions.
What Is a 1/4 Metal Plate?
A 1/4 metal plate refers to a metal sheet that is exactly 0.25 inches (6.35 millimeters) thick. It is available in various metals such as carbon steel, stainless steel, and aluminum, depending on the intended application. This thickness provides excellent load-bearing capability without becoming too bulky to handle or process.
Metal plates of this size are widely used in structural steelwork, platforms, tanks, bridges, machinery bases, and more. They're easily cut, bent, and welded using standard industrial tools and can be ordered in standard sheet sizes or custom-cut dimensions.
Standard Specifications
Property
Details
Nominal Thickness
0.25 inches (6.35 mm)
Standard Sheet Sizes
48" × 96" (4 ft × 8 ft), 60" × 120" (5 ft × 10 ft), Custom Available
Mill Finish, Polished, Hot Rolled, Cold Rolled, Pickled & Oiled
Weight (Steel 4×8 ft)
Approx. 336 lbs (152 kg)
Certifications
ASTM A36, ASTM A240, ASTM B209, EN 10088
Weight Chart for 1/4 Metal Plates
Material
1/4" Plate Weight (per sq. ft)
Approx. Density
Carbon Steel
10.2 lbs
7.85 g/cm³
Stainless Steel (304)
10.4 lbs
8.00 g/cm³
Aluminum (6061)
3.5 lbs
2.70 g/cm³
Top Applications of 1/4 Metal Plate
Heavy-duty equipment base frames
Industrial floor plating and loading platforms
Trailer and truck bed reinforcements
Shipbuilding and marine components
Machine parts and enclosures
Structural bracing and supports in buildings
Tooling, dies, and molds for manufacturing
Railway car components
How to Choose the Right Material
Choosing the right type of metal for your 1/4-inch plate depends on the environment and mechanical demands of your project.
Material
Best For
Advantages
Carbon Steel (A36)
Structural frames, weldments
High strength, cost-effective
Stainless Steel (304/316)
Outdoor, corrosive environments
Corrosion resistance, clean finish
Aluminum (5052/6061)
Lightweight, marine, transport
Corrosion resistant, easy to work
Machining & Fabrication Tips
1/4 metal plate can be processed using the following methods:
Cutting: Plasma cutting, waterjet, laser, or saw cutting for different precision levels.
Welding: MIG and TIG are common; pre-cleaning is essential for stainless or aluminum.
Bending/Forming: Hydraulic press brakes are typically used to shape 1/4-inch plates.
FAQ
Q: What is the actual thickness of a 1/4 metal plate in millimeters?
A: A 1/4 inch plate is exactly 0.25 inches, which is equivalent to 6.35 mm.
Q: How much does a 1/4 steel plate weigh per square foot?
A: A 1/4-inch thick carbon steel plate weighs approximately 10.2 lbs per square foot.
Q: Can I weld a 1/4 metal plate with a standard MIG welder?
A: Yes, most MIG welders with sufficient power (above 200 amps) can weld 1/4-inch plates effectively.
Q: What’s better for outdoor use – stainless or carbon steel?
A: Stainless steel (especially 316) is superior for outdoor and marine environments due to its corrosion resistance.
Q: Is a 1/4 inch plate too thick for DIY projects?
A: Not necessarily. It depends on your tools. With a good saw or plasma cutter, it's manageable for experienced hobbyists.
Q: Can aluminum plates of this thickness be bent easily?
A: Yes, but it's recommended to use a press brake to prevent cracking, especially for hardened grades like 6061-T6.
Q: Are custom-cut 1/4 metal plates available online?
A: Yes, many online metal suppliers offer instant quotes for custom dimensions and material types.
Q: Does ASTM A36 apply to all 1/4 steel plates?
A: ASTM A36 covers most low-carbon structural steel plates. Always check certifications if your application is regulated.
From the above reading you can know
The 1/4 metal plate is a robust, versatile material used across industries from construction and transport to heavy machinery and custom fabrication. Its balance of strength and workability makes it a top choice for engineers and DIYers alike.
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